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TSMC Launches 4nm Chip Production in Arizona

TSMC Launches 4nm Chip Production in Arizona
Credit: Taiwan Semiconductor Manufacturing Company Limited

In a historic leap for the U.S. semiconductor industry, Taiwan Semiconductor Manufacturing Co (TSMC) has commenced production of advanced four-nanometer chips at its Phoenix, Arizona facility. U.S. Commerce Secretary Gina Raimondo hailed the development as a transformative milestone for the country’s semiconductor capabilities, marking a pivotal moment in the Biden administration's push to bolster domestic chip manufacturing.

TSMC’s Arizona Venture: A Game-Changer

TSMC, the world's leading contract chipmaker and a critical supplier for tech giants like Apple and Nvidia, began producing these advanced chips in recent weeks. Raimondo emphasized the significance of this achievement, stating, “For the first time ever in our country's history, we are making leading-edge four-nanometer chips on American soil, with American workers—on par in yield and quality with Taiwan.”

The Phoenix facility represents a monumental step in reducing U.S. dependence on overseas chip production, particularly from Asia, which has historically dominated the semiconductor market. This development aligns with the administration's strategic objectives of securing critical supply chains and creating technological self-reliance.

Federal Investment and Expansion Plans

In November, the U.S. Department of Commerce finalized a $6.6 billion grant to support TSMC’s Arizona unit, a substantial portion of the $52.7 billion semiconductor manufacturing and research subsidy program established by Congress in 2022. This investment underscores the government’s commitment to positioning the U.S. as a global leader in semiconductor production.

TSMC's ambitions for Arizona extend further, with plans to invest an additional $25 billion—bringing the total to $65 billion—to add a third fabrication plant by 2030. The company is set to begin producing cutting-edge two-nanometer chips in its second facility by 2028, using its most advanced manufacturing technology, known as "A16."

Building a Domestic Semiconductor Ecosystem

The establishment of TSMC’s Arizona fabs is part of a broader effort to create a robust semiconductor ecosystem within the United States. The Commerce Department has successfully convinced all five leading-edge semiconductor firms to establish manufacturing facilities domestically. Raimondo revealed the strategic negotiations involved in bringing TSMC on board, stating, “It didn’t happen on its own… We had to convince TSMC that they would want to expand.”

In addition to TSMC’s operations, the U.S. has made significant strides in advanced chip packaging capabilities. Commerce recently finalized a $407 million grant for Amkor Technology’s planned $2 billion facility in Arizona, set to be the largest of its kind in the U.S. Once operational, the plant will package and test millions of chips for applications in autonomous vehicles, 5G/6G, and data centers. Apple is expected to be a key customer, utilizing chips produced at the nearby TSMC facility.

Vision for 2030: A Global Semiconductor Powerhouse

The U.S. government has set an ambitious goal: to produce 20% of the world’s leading-edge logic chips by 2030. This initiative is a stark contrast to the nation’s previous reliance on international suppliers, where the domestic contribution stood at 0% before TSMC’s entry.

High-volume production at TSMC’s first Arizona fab is expected to begin in 2025, marking a crucial step toward achieving this vision. The combination of federal support, private investment, and cutting-edge technology could redefine the U.S. semiconductor landscape, ensuring competitiveness in an increasingly chip-driven world.

The Takeaway

TSMC’s Arizona operations symbolize more than just technological advancement—they represent a strategic pivot toward economic security, technological leadership, and supply chain resilience. With substantial investments, collaborative efforts, and ambitious goals, the United States is positioning itself as a key player in the global semiconductor arena, setting the stage for a new era of innovation and self-reliance.

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